Ultrasonic Welding: What Designers Need to Know

Posted by Liz Knapp on Aug 13, 2020 11:51:32 AM

Custom injection molders use ultrasonic welding as a secondary operation when two thermoplastic parts need to be joined together. The bonding of two parts into one may be specified when there is a complex design that is not feasible to mold as one part – so the part design is changed to be manufactured as two or more parts that must be assembled. This is determined early in the Design for Manufacturing phase (DFM) of new product development.
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Topics: Injection Molding, insert molding, custom mold, mold design, custom injection molding, resin, ultrasonic welding, ultrasonic welding for plastic

Importance of TQM to Injection Molding Projects - Part 2 [Interview]

Posted by Liz Lipply on Jun 23, 2020 11:07:52 AM

In Part 1 of our discussion of the importance of TQM to the injection molding process, we introduced George Popov, our Quality Supervisor, and provided you with a behind-the-scenes look at what George and the Ferriot Quality Team are doing to implement and improve TQM on a daily basis.

In Part 2, George and I discuss a new technology acquisition, the AICON smartScan Structured Blue Light Scanner, and how it is helping Ferriot meet and exceed quality goals.

 

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Topics: Company Culture, testing, quality, TQM, Engineering Services

Importance of TQM to Injection Molding Projects [Interview]

Posted by Liz Lipply on Jun 18, 2020 11:39:15 AM

Total Quality Management is critical to everything we do for our customers. At the end of the day, the goal is production readiness. Injection molded parts must be optimized for functionality, production consistency and ease of manufacturing. TQM includes everything from start to finish, from mold qualification to production quality. 

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Topics: Company Culture, testing, quality, TQM, Engineering Services

9 Reasons to Consider Painting Plastic Molded Parts

Posted by Chip Keeler on Jun 16, 2020 9:53:18 AM

Painting plastic injection molded parts is common, but perhaps not for the reasons you may think.  Today, resin compounders provide numerous colors and effects allowing plastic products to be made with a molded-in color.  This allows for a one-step process when molding a part and can be the most cost-effective option. 

Sometimes painting after the injection molding process is the better solution when requirements cannot be met with just a custom colored resin.  This is due to several factors that include appearance, UV protection and improved functionality.

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Topics: Finishing Operations, Value-Added Services

What is Gas Assist Injection Molding?

Posted by Liz Lipply on May 13, 2020 8:24:14 AM

A practical way to provide design flexibility - A smart way to reduce cost

Gas assist injection molding (GAIM) is an enhanced injection molding process often applied for complex parts, large parts and parts requiring an attractive, cosmetic finish.  The types of parts benefiting most from this process include:

  • large panels
  • enclosures
  • handles
  • doors and bezels
  • tube or rod shaped parts

 

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Topics: injection molded, gas assist injection molding

COVID-19 Update: Ferriot Focuses on Safety as Businesses Reopen

Posted by Liz Lipply on May 11, 2020 12:08:10 PM

COVID-19 has drastically changed the way that companies are run – possibly for years to come. Here in Ohio, we’ve all had to change the way that we work and go about our lives.

While stay at home orders are starting to slowly lift, that doesn’t mean a quick jump back to normal. As an essential business, Ferriot has remained open during the quarantine, making critical parts for the medical, industrial and financial services industries. However, it’s how we all protect our workers that’s equally as important to fighting the pandemic. 

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Topics: safety, Coronavirus crisis

Coronavirus working from home - it’s like a second job!

Posted by Kevin Coleman on Apr 3, 2020 9:15:13 AM

NORTH OLMSTED, Ohio -- So, the boss told you to work from home. Two months ago, it would have seemed like heaven. But now you are in a home office during a pandemic, the dog is barking, the doorbell and the home phone are ringing at the same time. The kids are out of bologna. You have to worry about your health as well as your loved ones and co-workers. Now you are home, but you also have to answer your work phone and emails.

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How Things Are Made: STEM School Tour Photo Blog

Posted by Liz Lipply on Mar 18, 2020 12:08:29 PM

Team Ferriot recently enjoyed a visit from students at Akron's NIHF STEM High School. The students toured our 200,000-square-foot office and manufacturing facilities to learn more about the latest manufacturing processes, technologies and varous injection molding career opportunities from engineering design to quality management. The following photo blog provides you with a glimpse at their tour.

Ron Pack, Manufacturing Engineer, provides students with several new technology demonstrations, including collaborative robots (cobots) that assist with repetitive tasks and allow employess to do more complex work.

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Cool Injection Molding Careers in Manufacturing: STEM School Tour of Ferriot

Posted by Liz Knapp on Mar 12, 2020 1:30:43 PM

This past week, Ferriot enjoyed a visit from students at Akron’s NIHF STEM High School where students had the opportunity to learn how things are made and to see what a potential career in manufacturing looks like.  Guided by Ferriot employees, students toured the facility and received a hands-on experience while learning about technologies used in manufacturing.

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Stop Coronavirus Impact On Your Supply Chain

Posted by Liz Lipply on Feb 28, 2020 2:19:44 PM

Here at Ferriot, an increasing number of our clients are expressing growing concerns over the Coronavirus crisis and the impact of this crisis on the global supply chain. The situation remains very volatile, changes daily, and continues to have a global impact.

This affects injection molding because the industry relies heavily on Asia, especially China, to manufacture a significant portion of the tooling.  A large percentage of plastic parts are molded there as well.  The lower labor cost has allowed Asian countries to deliver tooling at a lower cost and provided OEMs with a reasonably safe supply chain.

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Topics: Supply Chain, Transfer Tooling, Coronavirus crisis

What we do

Specialized engineering assistance, complex thermoplastic material development, injection molding, finishing, contract manufacturing, and commitment to total quality management.

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